Foundry

We melt Primary Aluminium Ingots meeting each Customer’s Specifications. Each Batch of our Ingots is certified as to its Alloy Composition at NABL Approved Laboratories. We specialize in casting A356.1 (LM25, AlSi7Mg) and A360 (LM09, AlSi10Mg) Alloys here in a regular basis. Ingots are placed in our Electrical tilting or Gas fired Silicon Carbide Crucibles and are then heated to approximately 750 degrees Celsius. We uses crucible Melting/ Holding furnaces with a total melting Capacity of 150-300 kg per hour. Temperature control is important in all aspects of the pouring process. The use of Thermocouples and laser temperature sensors are utilized to insure optimum temperature control.

We at Pavan Pressure Cast specialize in Gravity Pour and Tilt Pour Casting. We had installed PLC based, Hydraulic operated fixed type, semi auto tilting type Gravity Die Casting Machines, Die capacity Size 600mm x 600mm x 500mm. We had also installed Low Pressure Die Casting Machine, Die Capacity Size 600mm x 600mm x 600mm. Once this pouring is completed we remove the casting from the mold, allow it to cool, and send it on other process. Remove of Risers and gates are performed on Horizontal & Vertical Cutting Machines. Then parts follow through next process for Heat Treatment & Aging.